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Air Fryer BBQ Chicken Jerky - Smoky, Sweet, and Surprisingly Easy

Prep Time 15 minutes
Cook Time 2 hours
Total Time 2 hours 15 minutes
Servings 6 servings

Ingredients

  • 1.5 pounds boneless, skinless chicken breast (partially frozen for easier slicing)
  • 1/3 cup BBQ sauce (choose a brand you like; look for low sugar if desired)
  • 2 tablespoons soy sauce (or tamari for gluten-free)
  • 1 tablespoon apple cider vinegar (adds tang and helps tenderize)
  • 1 tablespoon Worcestershire sauce
  • 1 tablespoon honey or maple syrup (optional for a touch of sweetness)
  • 1 teaspoon smoked paprika (for that classic BBQ smokiness)
  • 1/2 teaspoon garlic powder
  • 1/2 teaspoon onion powder
  • 1/4 to 1/2 teaspoon black pepper
  • 1/4 teaspoon red pepper flakes (optional for heat)
  • Nonstick spray or a light brush of neutral oil (to prevent sticking)
  • Zip-top bag or shallow dish (for marinating)
  • Paper towels (for patting dry)

Instructions

  • Prep the chicken: Place the chicken breasts in the freezer for 45–60 minutes until firm but not fully frozen. This makes thin slicing easier and more even.
  • Slice into strips: Using a sharp knife, slice the chicken against the grain into long strips about 1/8 to 1/4 inch thick. Thinner strips dry faster and more evenly.
  • Make the marinade: In a bowl, whisk together BBQ sauce, soy sauce, apple cider vinegar, Worcestershire sauce, honey (if using), smoked paprika, garlic powder, onion powder, black pepper, and red pepper flakes.
  • Marinate: Add chicken strips to a zip-top bag or dish. Pour in the marinade, seal, and massage to coat. Refrigerate for at least 4 hours, ideally overnight for deeper flavor.
  • Drain and dry: Remove the chicken from the marinade and lay strips on paper towels. Pat dry thoroughly. This step helps the jerky dry instead of steam.
  • Preheat the air fryer: Set to 180–200°F (80–93°C). If your model doesn’t go that low, use the lowest setting and monitor closely.
  • Arrange the strips: Lightly oil the air fryer basket or racks. Lay chicken strips in a single layer with space between pieces. Do not overlap.
  • Dry the jerky: Air fry for 2.5 to 4 hours, flipping every 30–45 minutes and rotating racks if your unit has multiple levels. Time varies by thickness and air fryer model.
  • Check for doneness: Jerky should be dry to the touch, darker in color, and flexible but not brittle. Bend a piece; it should crack slightly along the surface but not snap in half.
  • Optional safety step: For extra assurance, you can finish the jerky in a 275°F (135°C) oven for 10 minutes to ensure the internal temperature reaches 165°F (74°C) at least once during the process.
  • Cool and condition: Let jerky cool completely on a rack. Then place it loosely in a clean container for 24 hours at room temperature, shaking once or twice. This “conditioning” helps distribute remaining moisture evenly.
  • Store: Transfer to airtight containers or vacuum-seal for longer storage.